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Grinding mills, like other mechanical equipment, are common powder processing equipment. Over time, they will experience varying degrees of ageing, and components are subject to minor or major malfunctions. So, what should users do when a grinding mill ages? Cronus offers the following solutions.
I. Extending the Lifespan through Repair and Replacement
When equipment experiences tangible ageing, it can be updated through repair, replacement, or improved repairs.
Repairable Parts: Repair and restore the functionality of certain parts to ensure normal operation.
Non-Repairable Parts: Essential parts make up a large portion of the entire machine, and replacement costs are high if damaged. If repairs are ineffective, they should be replaced promptly to avoid impacting overall operation.
II. Equipment Upgrades and Updates
When equipment experiences both tangible and intangible ageing, consider replacing the old equipment with a new, more efficient grinding mill.
Improvement Repairs: Upgrade and modify certain parts to improve overall efficiency.
Planned Maintenance: Based on component wear patterns and replacement cycles, develop a maintenance plan and spare parts inventory plan in advance to implement planned maintenance and reduce the risk of unplanned downtime.
III. Daily Minor Repairs and Maintenance
Grinding mills are recommended to undergo minor maintenance monthly, adhering to the principle of “repair as soon as it breaks down.” Minor maintenance includes:
Inspect, clean, and replace the oil pump, oil filter, lubrication lines, and lubricating oil;
Inspect and replace vulnerable parts to ensure that fasteners are not loose;
Inspect large and small gears, record wear, measure meshing clearance, and repair them promptly;
Check the concentricity of the coupling for misalignment and adjust or replace it based on wear.
IV. Recommendations for Reducing Maintenance Costs
When a grinding mill enters its aging period, users should consider the following:
Perform prompt repairs on repairable parts to prevent further problems;
Replace or upgrade irreparable parts promptly;
Develop a reasonable maintenance and spare parts inventory plan to reduce operating and maintenance costs.
✅ Cronus Tip: Scientific maintenance and timely updates not only extend the life of your grinding mill, but also reduce overall operating costs, ensuring stable and profitable production.
Contact us for equipment upgrade solutions
If your grinding mill is aging, or you’re considering a replacement or upgrade, please feel free to contact Cronus.
Our technical team will tailor an efficient and cost-effective equipment upgrade and maintenance plan based on your production needs and site conditions, helping you reduce operating costs and improve production efficiency.